During the Sixties the European car makers made extensive
use of the steel unibody: at the end of the decade
they were able to develop the first internal standards and
procedures.
In the meantime several researches were performed investigating
the use of alternative materials, mainly the new emerging composites.
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Lotus
Elan - Backbone chassis
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In 1962 Lotus lunched the Elan,
with a so called Backbone
Chassis (see Figure), a frame made
by a central steel load-bearing hollow element that supported
the engine and the suspension and contained
the trasmission.
The body panels were in fiberglass and connected to the frame with structural
adhesives.
In 1963-64 in Italy several city cars with unibody
structures that used fiberglass reinforced plastics were launched:
the Autobianchi
Stellina, the ASA 1000 Spyder, the LMX, S.S. 100, the Bagheera.
In 1967 Bayer built an experimental vehicle with load-bearing
plastics body that made use of "sandwich panels", with
two glass-fiber reinforced plastic layers and one polyurethane
foam inner layer.
In the USA the Body-on-Frame solution was still the most adopted
structure for production cars.
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